feat(config): make tool output truncation limits configurable

Port from anomalyco/opencode#23770: expose a new `tool_output` config
section so users can tune the hardcoded truncation caps that apply to
terminal output and read_file pagination.

Three knobs under `tool_output`:
- max_bytes (default 50_000) — terminal stdout/stderr cap
- max_lines (default 2000) — read_file pagination cap
- max_line_length (default 2000) — per-line cap in line-numbered view

All three keep their existing hardcoded values as defaults, so behaviour
is unchanged when the section is absent. Power users on big-context
models can raise them; small-context local models can lower them.

Implementation:
- New `tools/tool_output_limits.py` reads the section with defensive
  fallback (missing/invalid values → defaults, never raises).
- `tools/terminal_tool.py` MAX_OUTPUT_CHARS now comes from
  get_max_bytes().
- `tools/file_operations.py` normalize_read_pagination() and
  _add_line_numbers() now pull the limits at call time.
- `hermes_cli/config.py` DEFAULT_CONFIG gains the `tool_output` section
  so `hermes setup` writes defaults into fresh configs.
- Docs page `user-guide/configuration.md` gains a "Tool Output
  Truncation Limits" section with large-context and small-context
  example configs.

Tests (18 new in tests/tools/test_tool_output_limits.py):
- Default resolution with missing / malformed / non-dict config.
- Full and partial user overrides.
- Coercion of bad values (None, negative, wrong type, str int).
- Shortcut accessors delegate correctly.
- DEFAULT_CONFIG exposes the section with the right defaults.
- Integration: normalize_read_pagination clamps to the configured
  max_lines.

hermes_cli/config.py

@@ -486,7 +486,27 @@ DEFAULT_CONFIG = {
     # exceed this are rejected with guidance to use offset+limit.
     # 100K chars ≈ 25–35K tokens across typical tokenisers.
     "file_read_max_chars": 100_000,
-    
+
+    # Tool-output truncation thresholds. When terminal output or a
+    # single read_file page exceeds these limits, Hermes truncates the
+    # payload sent to the model (keeping head + tail for terminal,
+    # enforcing pagination for read_file). Tuning these trades context
+    # footprint against how much raw output the model can see in one
+    # shot. Ported from anomalyco/opencode PR #23770.
+    #
+    # - max_bytes:       terminal_tool output cap, in chars
+    #                    (default 50_000 ≈ 12-15K tokens).
+    # - max_lines:       read_file pagination cap — the maximum `limit`
+    #                    a single read_file call can request before
+    #                    being clamped (default 2000).
+    # - max_line_length: per-line cap applied when read_file emits a
+    #                    line-numbered view (default 2000 chars).
+    "tool_output": {
+        "max_bytes": 50_000,
+        "max_lines": 2000,
+        "max_line_length": 2000,
+    },
+
     "compression": {
         "enabled": True,
         "threshold": 0.50,            # compress when context usage exceeds this ratio

tests/tools/test_tool_output_limits.py

@@ -0,0 +1,152 @@
+"""Tests for tools.tool_output_limits.
+
+Covers:
+1. Default values when no config is provided.
+2. Config override picks up user-supplied max_bytes / max_lines /
+   max_line_length.
+3. Malformed values (None, negative, wrong type) fall back to defaults
+   rather than raising.
+4. Integration: the helpers return what the terminal_tool and
+   file_operations call paths will actually consume.
+
+Port-tracking: anomalyco/opencode PR #23770
+(feat(truncate): allow configuring tool output truncation limits).
+"""
+
+from __future__ import annotations
+
+from unittest.mock import patch
+
+import pytest
+
+from tools import tool_output_limits as tol
+
+
+class TestDefaults:
+    def test_defaults_match_previous_hardcoded_values(self):
+        assert tol.DEFAULT_MAX_BYTES == 50_000
+        assert tol.DEFAULT_MAX_LINES == 2000
+        assert tol.DEFAULT_MAX_LINE_LENGTH == 2000
+
+    def test_get_limits_returns_defaults_when_config_missing(self):
+        with patch("hermes_cli.config.load_config", return_value={}):
+            limits = tol.get_tool_output_limits()
+        assert limits == {
+            "max_bytes": tol.DEFAULT_MAX_BYTES,
+            "max_lines": tol.DEFAULT_MAX_LINES,
+            "max_line_length": tol.DEFAULT_MAX_LINE_LENGTH,
+        }
+
+    def test_get_limits_returns_defaults_when_config_not_a_dict(self):
+        # load_config should always return a dict but be defensive anyway.
+        with patch("hermes_cli.config.load_config", return_value="not a dict"):
+            limits = tol.get_tool_output_limits()
+        assert limits["max_bytes"] == tol.DEFAULT_MAX_BYTES
+
+    def test_get_limits_returns_defaults_when_load_config_raises(self):
+        def _boom():
+            raise RuntimeError("boom")
+
+        with patch("hermes_cli.config.load_config", side_effect=_boom):
+            limits = tol.get_tool_output_limits()
+        assert limits["max_lines"] == tol.DEFAULT_MAX_LINES
+
+
+class TestOverrides:
+    def test_user_config_overrides_all_three(self):
+        cfg = {
+            "tool_output": {
+                "max_bytes": 100_000,
+                "max_lines": 5000,
+                "max_line_length": 4096,
+            }
+        }
+        with patch("hermes_cli.config.load_config", return_value=cfg):
+            limits = tol.get_tool_output_limits()
+        assert limits == {
+            "max_bytes": 100_000,
+            "max_lines": 5000,
+            "max_line_length": 4096,
+        }
+
+    def test_partial_override_preserves_other_defaults(self):
+        cfg = {"tool_output": {"max_bytes": 200_000}}
+        with patch("hermes_cli.config.load_config", return_value=cfg):
+            limits = tol.get_tool_output_limits()
+        assert limits["max_bytes"] == 200_000
+        assert limits["max_lines"] == tol.DEFAULT_MAX_LINES
+        assert limits["max_line_length"] == tol.DEFAULT_MAX_LINE_LENGTH
+
+    def test_section_not_a_dict_falls_back(self):
+        cfg = {"tool_output": "nonsense"}
+        with patch("hermes_cli.config.load_config", return_value=cfg):
+            limits = tol.get_tool_output_limits()
+        assert limits["max_bytes"] == tol.DEFAULT_MAX_BYTES
+
+
+class TestCoercion:
+    @pytest.mark.parametrize("bad", [None, "not a number", -1, 0, [], {}])
+    def test_invalid_values_fall_back_to_defaults(self, bad):
+        cfg = {"tool_output": {"max_bytes": bad, "max_lines": bad, "max_line_length": bad}}
+        with patch("hermes_cli.config.load_config", return_value=cfg):
+            limits = tol.get_tool_output_limits()
+        assert limits["max_bytes"] == tol.DEFAULT_MAX_BYTES
+        assert limits["max_lines"] == tol.DEFAULT_MAX_LINES
+        assert limits["max_line_length"] == tol.DEFAULT_MAX_LINE_LENGTH
+
+    def test_string_integer_is_coerced(self):
+        cfg = {"tool_output": {"max_bytes": "75000"}}
+        with patch("hermes_cli.config.load_config", return_value=cfg):
+            limits = tol.get_tool_output_limits()
+        assert limits["max_bytes"] == 75_000
+
+
+class TestShortcuts:
+    def test_individual_accessors_delegate_to_get_tool_output_limits(self):
+        cfg = {
+            "tool_output": {
+                "max_bytes": 111,
+                "max_lines": 222,
+                "max_line_length": 333,
+            }
+        }
+        with patch("hermes_cli.config.load_config", return_value=cfg):
+            assert tol.get_max_bytes() == 111
+            assert tol.get_max_lines() == 222
+            assert tol.get_max_line_length() == 333
+
+
+class TestDefaultConfigHasSection:
+    """The DEFAULT_CONFIG in hermes_cli.config must expose tool_output so
+    that ``hermes setup`` and default installs stay in sync with the
+    helpers here."""
+
+    def test_default_config_contains_tool_output_section(self):
+        from hermes_cli.config import DEFAULT_CONFIG
+        assert "tool_output" in DEFAULT_CONFIG
+        section = DEFAULT_CONFIG["tool_output"]
+        assert isinstance(section, dict)
+        assert section["max_bytes"] == tol.DEFAULT_MAX_BYTES
+        assert section["max_lines"] == tol.DEFAULT_MAX_LINES
+        assert section["max_line_length"] == tol.DEFAULT_MAX_LINE_LENGTH
+
+
+class TestIntegrationReadPagination:
+    """normalize_read_pagination uses get_max_lines() — verify the plumbing."""
+
+    def test_pagination_limit_clamped_by_config_value(self):
+        from tools.file_operations import normalize_read_pagination
+        cfg = {"tool_output": {"max_lines": 50}}
+        with patch("hermes_cli.config.load_config", return_value=cfg):
+            offset, limit = normalize_read_pagination(offset=1, limit=1000)
+        # limit should have been clamped to 50 (the configured max_lines)
+        assert limit == 50
+        assert offset == 1
+
+    def test_pagination_default_when_config_missing(self):
+        from tools.file_operations import normalize_read_pagination
+        with patch("hermes_cli.config.load_config", return_value={}):
+            offset, limit = normalize_read_pagination(offset=10, limit=100000)
+        # Clamped to default MAX_LINES (2000).
+        assert limit == tol.DEFAULT_MAX_LINES
+        assert offset == 10

tools/file_operations.py

@@ -292,10 +292,15 @@ def normalize_read_pagination(offset: Any = DEFAULT_READ_OFFSET,
     Tool schemas declare minimum/maximum values, but not every caller or
     provider enforces schemas before dispatch. Clamp here so invalid values
     cannot leak into sed ranges like ``0,-1p``.
+
+    The upper bound on ``limit`` comes from ``tool_output.max_lines`` in
+    config.yaml (defaults to the module-level ``MAX_LINES`` constant).
     """
+    from tools.tool_output_limits import get_max_lines
+    max_lines = get_max_lines()
     normalized_offset = max(1, _coerce_int(offset, DEFAULT_READ_OFFSET))
     normalized_limit = _coerce_int(limit, DEFAULT_READ_LIMIT)
-    normalized_limit = max(1, min(normalized_limit, MAX_LINES))
+    normalized_limit = max(1, min(normalized_limit, max_lines))
     return normalized_offset, normalized_limit
 
 
@@ -414,12 +419,14 @@ class ShellFileOperations(FileOperations):
     
     def _add_line_numbers(self, content: str, start_line: int = 1) -> str:
         """Add line numbers to content in LINE_NUM|CONTENT format."""
+        from tools.tool_output_limits import get_max_line_length
+        max_line_length = get_max_line_length()
         lines = content.split('\n')
         numbered = []
         for i, line in enumerate(lines, start=start_line):
             # Truncate long lines
-            if len(line) > MAX_LINE_LENGTH:
-                line = line[:MAX_LINE_LENGTH] + "... [truncated]"
+            if len(line) > max_line_length:
+                line = line[:max_line_length] + "... [truncated]"
             numbered.append(f"{i:6d}|{line}")
         return '\n'.join(numbered)
     

tools/terminal_tool.py

@@ -1805,7 +1805,8 @@ def terminal_tool(
                 pass
             
             # Truncate output if too long, keeping both head and tail
-            MAX_OUTPUT_CHARS = 50000
+            from tools.tool_output_limits import get_max_bytes
+            MAX_OUTPUT_CHARS = get_max_bytes()
             if len(output) > MAX_OUTPUT_CHARS:
                 head_chars = int(MAX_OUTPUT_CHARS * 0.4)  # 40% head (error messages often appear early)
                 tail_chars = MAX_OUTPUT_CHARS - head_chars  # 60% tail (most recent/relevant output)

tools/tool_output_limits.py

@@ -0,0 +1,92 @@
+"""Configurable tool-output truncation limits.
+
+Ported from anomalyco/opencode PR #23770 (``feat(truncate): allow
+configuring tool output truncation limits``).
+
+OpenCode hardcoded ``MAX_LINES = 2000`` and ``MAX_BYTES = 50 * 1024``
+as tool-output truncation thresholds. Hermes-agent had the same
+hardcoded constants in two places:
+
+* ``tools/terminal_tool.py`` — ``MAX_OUTPUT_CHARS = 50000`` (terminal
+  stdout/stderr cap)
+* ``tools/file_operations.py`` — ``MAX_LINES = 2000`` /
+  ``MAX_LINE_LENGTH = 2000`` (read_file pagination cap + per-line cap)
+
+This module centralises those values behind a single config section
+(``tool_output`` in ``config.yaml``) so power users can tune them
+without patching the source. The existing hardcoded numbers remain as
+defaults, so behaviour is unchanged when the config key is absent.
+
+Example ``config.yaml``::
+
+    tool_output:
+      max_bytes: 100000        # terminal output cap (chars)
+      max_lines: 5000          # read_file pagination + truncation cap
+      max_line_length: 2000    # per-line length cap before '... [truncated]'
+
+The limits reader is defensive: any error (missing config file, invalid
+value type, etc.) falls back to the built-in defaults so tools never
+fail because of a malformed config.
+"""
+
+from __future__ import annotations
+
+from typing import Any, Dict
+
+# Hardcoded defaults — these match the pre-existing values, so adding
+# this module is behaviour-preserving for users who don't set
+# ``tool_output`` in config.yaml.
+DEFAULT_MAX_BYTES = 50_000       # terminal_tool.MAX_OUTPUT_CHARS
+DEFAULT_MAX_LINES = 2000         # file_operations.MAX_LINES
+DEFAULT_MAX_LINE_LENGTH = 2000   # file_operations.MAX_LINE_LENGTH
+
+
+def _coerce_positive_int(value: Any, default: int) -> int:
+    """Return ``value`` as a positive int, or ``default`` on any issue."""
+    try:
+        iv = int(value)
+    except (TypeError, ValueError):
+        return default
+    if iv <= 0:
+        return default
+    return iv
+
+
+def get_tool_output_limits() -> Dict[str, int]:
+    """Return resolved tool-output limits, reading ``tool_output`` from config.
+
+    Keys: ``max_bytes``, ``max_lines``, ``max_line_length``. Missing or
+    invalid entries fall through to the ``DEFAULT_*`` constants. This
+    function NEVER raises.
+    """
+    try:
+        from hermes_cli.config import load_config
+        cfg = load_config() or {}
+        section = cfg.get("tool_output") if isinstance(cfg, dict) else None
+        if not isinstance(section, dict):
+            section = {}
+    except Exception:
+        section = {}
+
+    return {
+        "max_bytes": _coerce_positive_int(section.get("max_bytes"), DEFAULT_MAX_BYTES),
+        "max_lines": _coerce_positive_int(section.get("max_lines"), DEFAULT_MAX_LINES),
+        "max_line_length": _coerce_positive_int(
+            section.get("max_line_length"), DEFAULT_MAX_LINE_LENGTH
+        ),
+    }
+
+
+def get_max_bytes() -> int:
+    """Shortcut for terminal-tool callers that only need the byte cap."""
+    return get_tool_output_limits()["max_bytes"]
+
+
+def get_max_lines() -> int:
+    """Shortcut for file-ops callers that only need the line cap."""
+    return get_tool_output_limits()["max_lines"]
+
+
+def get_max_line_length() -> int:
+    """Shortcut for file-ops callers that only need the per-line cap."""
+    return get_tool_output_limits()["max_line_length"]

website/docs/user-guide/configuration.md

@@ -431,6 +431,35 @@ file_read_max_chars: 30000
 
 The agent also deduplicates file reads automatically — if the same file region is read twice and the file hasn't changed, a lightweight stub is returned instead of re-sending the content. This resets on context compression so the agent can re-read files after their content is summarized away.
 
+## Tool Output Truncation Limits
+
+Three related caps control how much raw output a tool can return before Hermes truncates it:
+
+```yaml
+tool_output:
+  max_bytes: 50000        # terminal output cap (chars)
+  max_lines: 2000         # read_file pagination cap
+  max_line_length: 2000   # per-line cap in read_file's line-numbered view
+```
+
+- **`max_bytes`** — When a `terminal` command produces more than this many characters of combined stdout/stderr, Hermes keeps the first 40% and last 60% and inserts a `[OUTPUT TRUNCATED]` notice between them. Default `50000` (≈12-15K tokens across typical tokenisers).
+- **`max_lines`** — Upper bound on the `limit` parameter of a single `read_file` call. Requests above this are clamped so a single read can't flood the context window. Default `2000`.
+- **`max_line_length`** — Per-line cap applied when `read_file` emits the line-numbered view. Lines longer than this are truncated to this many chars followed by `... [truncated]`. Default `2000`.
+
+Raise the limits on models with large context windows that can afford more raw output per call. Lower them for small-context models to keep tool results compact:
+
+```yaml
+# Large context model (200K+)
+tool_output:
+  max_bytes: 150000
+  max_lines: 5000
+
+# Small local model (16K context)
+tool_output:
+  max_bytes: 20000
+  max_lines: 500
+```
+
 ## Git Worktree Isolation
 
 Enable isolated git worktrees for running multiple agents in parallel on the same repo: