fix(auth): shorten credential 401 cooldown

agent/credential_pool.py

@@ -68,8 +68,10 @@ SUPPORTED_POOL_STRATEGIES = {
 }
 
 # Cooldown before retrying an exhausted credential.
-# 429 (rate-limited) and 402 (billing/quota) both cool down after 1 hour.
+# Transient 401 auth failures cool down briefly so single-key setups can recover.
+# 429 (rate-limited), 402 (billing/quota), and other failures cool down after 1 hour.
 # Provider-supplied reset_at timestamps override these defaults.
+EXHAUSTED_TTL_401_SECONDS = 5 * 60           # 5 minutes
 EXHAUSTED_TTL_429_SECONDS = 60 * 60          # 1 hour
 EXHAUSTED_TTL_DEFAULT_SECONDS = 60 * 60      # 1 hour
 
@@ -190,6 +192,8 @@ def _is_manual_source(source: str) -> bool:
 
 def _exhausted_ttl(error_code: Optional[int]) -> int:
     """Return cooldown seconds based on the HTTP status that caused exhaustion."""
+    if error_code == 401:
+        return EXHAUSTED_TTL_401_SECONDS
     if error_code == 429:
         return EXHAUSTED_TTL_429_SECONDS
     return EXHAUSTED_TTL_DEFAULT_SECONDS

tests/agent/test_credential_pool.py

@@ -250,6 +250,42 @@ def test_exhausted_402_entry_resets_after_one_hour(tmp_path, monkeypatch):
     assert entry.last_status == "ok"
 
 
+def test_exhausted_401_entry_resets_after_five_minutes(tmp_path, monkeypatch):
+    """Transient auth failures should not strand single-key setups for an hour."""
+    monkeypatch.setenv("HERMES_HOME", str(tmp_path / "hermes"))
+    _write_auth_store(
+        tmp_path,
+        {
+            "version": 1,
+            "credential_pool": {
+                "openrouter": [
+                    {
+                        "id": "cred-1",
+                        "label": "primary",
+                        "auth_type": "api_key",
+                        "priority": 0,
+                        "source": "manual",
+                        "access_token": "***",
+                        "base_url": "https://openrouter.ai/api/v1",
+                        "last_status": "exhausted",
+                        "last_status_at": time.time() - 310,
+                        "last_error_code": 401,
+                    }
+                ]
+            },
+        },
+    )
+
+    from agent.credential_pool import load_pool
+
+    pool = load_pool("openrouter")
+    entry = pool.select()
+
+    assert entry is not None
+    assert entry.id == "cred-1"
+    assert entry.last_status == "ok"
+
+
 def test_explicit_reset_timestamp_overrides_default_429_ttl(tmp_path, monkeypatch):
     monkeypatch.setenv("HERMES_HOME", str(tmp_path / "hermes"))
     # Prevent auto-seeding from Codex CLI tokens on the host